塑料模具钢在我们的生活中应用非常广泛,塑料模具钢寿命是指塑胶模具的寿命,因此我们可以从整个模具制造的角度来分析。下面来看看吧。
Plastic mold steel is widely used in our life. The service life of plastic mold steel refers to the service life of plastic mold, so we can analyze it from the perspective of the whole mold manufacturing. Let's have a look.
模具钢材性能质量
Performance and quality of die steel
钢材质量的决定性因素,选择合适的模具钢材是重中之重。比如注塑材料不同,相应的模具钢料也不会相同,如对高抛光的要求、耐腐蚀的要求等等。
The decisive factor of steel quality, choosing the right mold steel is the top priority. For example, if the injection materials are different, the corresponding mold steel materials will not be the same, such as the requirements for high polishing, corrosion resistance and so on.
模具钢材表面处理
Surface treatment of die steel
模具钢材的表面处理也是非常重要,氮化能够增强钢材的表面硬度,有效延长模具寿命;电镀能对模具钢材进行有效改性,对一些需要高亮度的和耐腐蚀的塑件可以利用电镀来增强和改进钢材的性能。
The surface treatment of die steel is also very important. Nitriding can enhance the surface hardness of steel and effectively prolong the life of die; Electroplating can effectively modify die steel. For some plastic parts that need high brightness and corrosion resistance, electroplating can be used to enhance and improve the performance of steel.
模具的结构设计
Structure design of mould
成熟的模具结构不但考虑到产品材料属性、收缩率、成型温度、弹性拉伸变形系数等,而且还要考虑到冷却水路、开合模的速度等。合理的模具结构能有效延长模具寿命和保证模具的顺利生产。提率,降低成本。
The mature mold structure not only takes into account the product material properties, shrinkage, forming temperature, elastic tensile deformation coefficient, but also takes into account the cooling water path, mold opening and closing speed, etc. Reasonable mold structure can effectively prolong the service life of the mold and ensure the smooth production of the mold. Improve efficiency and reduce costs.
模具加工、工艺
Mold processing and process
工欲善其事,必先利其器。塑胶模具工艺的安排尤为重要,合理的工艺安排能加快生产周期,缩短加工时间,有效节省成本。而且更重要的是精确合理的加工能够保证模具在生产过程的稳定和延长寿命。加工出错有的会导致模具烧焊,无论焊的多好,对模具来说都是一种损失;另外加工不好还有可能影响模具动作,降低模具寿命,导致塑胶模具在生产过程中出现拉裂甚折断。
Sharp tools make good work. The arrangement of plastic mold process is particularly important. Reasonable process arrangement can speed up the production cycle, shorten the processing time and effectively save costs. And more importantly, accurate and reasonable processing can ensure the stability of the mold in the production process and prolong its life. Some processing errors will lead to mold welding. No matter how well the welding is, it is a loss to the mold; In addition, poor processing may also affect the action of the mold, reduce the service life of the mold, and cause the plastic mold to crack or even break in the production process.
标准件
Standard parts
决定水桶容量的是短那一块木板,这个道理大家都理解,但是在做的时候往往会注意不到。模具也是一样,标准件虽然不直接参与成型,但却控制着整个模具的运行。好的标准件应该能够耐磨,够硬,精度高,不宜变形。=
Everyone understands that the short piece of wood determines the capacity of the bucket, but it is often overlooked when doing it. The mold is the same. Although standard parts are not directly involved in molding, they control the operation of the whole mold. Good standard parts should be wear-resistant, hard enough, high precision, and should not be deformed=
对碰或飞模
Butting or flying die
山东塑料模具钢厂家认为对碰主要是依靠模具钳工的经验,看似简单的活却是具有技术含量的工作。复杂模具主要看的就是这个功夫。平板模具简单,分形面只要没有飞边断差基本就可以了。像汽车配件模具就非常的麻烦了,不但分形面比较不规则,而且往往包括多个滑块、顶块。同时通过对碰还能对模具的其他问题进行改进和完善。所以它是一项综合性的工作。
Shandong plastic mold steel manufacturers believe that the collision mainly depends on the experience of mold fitters, but the seemingly simple work is a work with technical content. Complex mold mainly depends on this Kung Fu. The flat mold is simple, and the fractal surface is basically OK as long as there is no flash and error. For example, the mold of auto parts is very troublesome. Not only the fractal surface is irregular, but also it often includes multiple sliders and top blocks. At the same time, other problems of the mold can be improved and perfected by touching. So it is a comprehensive work.
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