Mold making has become a more frequently used tool in industrial production. The accuracy of mold making itself is relatively high, which can be said to meet all the requirements of use. There are a lot of customers who are not very clear about the specific skills when using the mold, which will lead to some mold failure

Jinan mould factory

1）粗抛,模具制作经铣、电火花、磨等工艺后的表面可以选择转速在35000—40000rpm的旋转表面抛光机或超声波研磨机进行抛光，常用的方法有利用直径Φ3mm、WA#400的轮子去除白色电火花层，然后是手工油石研磨，条状油石加煤油作为润滑剂或冷却剂，一般的使用顺序为#180~#240 ~ #320~#400~#600~#800~#1000，许多模具制造商为了节约时间而选择从#400开始。

1) Rough throwing, After milling, EDM, grinding and other processes, the surface of mould can be polished by rotary surface polishing machine or ultrasonic grinding machine with rotating speed of 35000-40000 rpm. The common methods are to remove the white electric spark layer by using the wheel with diameter of Φ 3mm and wa ා 400, and then grind it by hand. The strip-shaped oilstone and kerosene are used as lubricant or coolant. The general use order is ා 180 ~ ා 240 ~In order to save time, many mold manufacturers choose to start from ා 400 ~ ා 600 ~ ා 800 ~ ා 1000.

2）半精抛,模具制作的半精抛主要使用砂纸和煤油，砂纸的号数依次为：#400~#600~#800~#1000~#1200~#1500，实际上#1500砂纸只用适于淬硬的模具钢（52HRC以上），而不适用于预硬钢，因为这样可能会导致预硬钢件表面烧伤。

2) Semi fine polishing, the semi finishing polishing of mold manufacturing mainly uses sandpaper and kerosene, and the number of sandpaper is in order: ා 400 ~ ා 600 ~ ා 800 ~ ා 1000 ~ ා 1200 ~ ා 1500. In fact,

3）精抛,精抛主要使用钻石研磨膏，若用抛光布轮混合钻石研磨粉或研磨膏进行研磨的话，则通常的研磨顺序9μm（#1800）~6μm（#3000）~3μm（#8000），9μm的钻石研磨膏和抛光布轮可用来去除#1200和#1500号砂纸留下的发状磨痕，接着用粘毡和钻石研磨膏进行抛光，顺序为1μm（#14000）~1/2μm（#60000）~1/4μm（#100000），精度要求在1μm以上（包括1μm）的抛光工艺在模具加工车间中一个清洁的抛光室内即可进行，若进行更加精密的抛光则必需一个洁净的空间，灰尘、烟雾，头皮屑和口水沫都有可能报废数个小时工作后受到的高精密抛光表面。

3) Fine polishing, Diamond grinding paste is mainly used for polishing. If the polishing cloth wheel is used to mix the diamond grinding powder or grinding paste, the usual grinding sequence is 9 μ m (ා 1800) ~ 6 μ m (ා 3000) ~ 3 μ m (ා 8000). 9 μ m diamond grinding paste and polishing cloth wheel can be used to remove the hair like grinding marks left by ා 1200 and  1500 sandpaper, and then use adhesive felt and diamond grinding paste to polish in the order of 1 μ m (#ා 1400) 0) ~ 1 / 2 μ m (ා 60000) ~ 1 / 4 μ m  ~ 1 / 4 μ m  The polishing process with accuracy of more than 1 μ.

以上就是关于模具制作一些抛光的技巧已经给大家详细的分析了,要是大家在后期使用模具制作的时候要是遇到其它方面的问题大家可以随时拨打我们公司的电话我们公司会有技术人员来为大家难题.

The above is about the mold production, some polishing skills have been analyzed in detail. If you encounter other problems in the later stage of mold production, you can call our company at any time. Our company will have technical personnel to solve the problems